Truck Update 4/21/19

  • Started trip route planning
  • Replaced cabinet hinge pins with small stainless steel bolts and lock nuts
  • Added foam shock cushion to air heater fuel pump mount
  • Added footman’s loops and Velcro straps to secure kitchen cabinet doors
  • Modified/improved engine pre-heater switch mounting in truck cab
  • Turned off axle fording air supply (turned off air regulator)
  • Researched:
    • Other locking fuel tank cap options
    • Air heater ducting insulation
    • Speedometer upgrade options
    • Entry ladder modifications and storing options
    • Electric air compressor wiring modification
    • Engine pre-heater use procedure
  • Bonded and cut foam for Fantastic Vent plug
  • Fabricated pour spout for gallon alcohol cans (for stove fuel)
  • Organized spare parts, extra material, and provisioning
  • Researched electronic maps for route planning
  • Received 2019 Milepost Alaska trip planning book
  • Corresponded with electronic speedometer company
  • Ordered programmable electronic speedometer and sending unit
  • Filled, pressurized, and tested fresh water system
  • Filled and test drained gray water tank system
  • Rewired inside of ARB air compressor
  • Ordered and received material for new speedometer bezel
  • Ordered, received, and installed food grade rubber hose for faucet to sink
  • Received and installed new locking fuel cap
  • Purchase pneumatic components for air compressor installation
  • Purchased hose to drain gray water tank
  • Received heater duct insulation
  • Installed heater duct insulation
  • Fabricated rubber compressor mount pad
  • Installed electric air compressor
  • Plumbed air compressor into truck pneumatic system
  • Started routing air compressor wiring
  • Started laying out new folding ladder design
  • Ordered and received components for auxiliary air take-off system
  • Purchased wheels for new folding ladder base
  • Removed and cleaned section of forward gladhand stainless steel line from truck pneumatic system
  • Added regulated air take-off from high pressure side of truck pneumatic system
  • Removed old speedometer and speedometer calibration gearbox from transmission
  • Cleaned up speedometer calibration gearbox
  • Cut up (newly purchased) folding ladder to make parts for new folding habitat ladder
  • Machined new Delrin bezel for fitting new speedometer in old dash panel hole
  • Started bolting new habitat ladder together
  • Fabricated compression plugs for inside tubes of new ladder assembly
  • Finished wiring electric air compressor
  • Tested electric air compressor and filled truck tanks with engine turned off
  • Started fabricating ladder wheel mounts
  • Received new programmable electronic speedometer
  • Wired lights for new speedometer
  • Fabricated wiring harness for new speedometer
  • Fabricated steel upper mounting tabs for new ladder
  • Modified existing habitat ladder mount to accommodate old and new ladders
  • Re-installed ladder mount on habitat sub-frame
  • TIG welded new ladder mounting bar assembly
  • Match drilled pit-pin holes in new ladder mounting bar assembly
  • Sand blasted and painted new ladder mounting bar assembly
  • Wired and installed speedometer
  • Finished fabricating ladder wheel mounts
  • Sewed cloth cover for Fantastic vent fan plug
  • Received hall effect sending unit for speedometer
  • Sewed drawstring bag for portable propane stove regulator
  • Sewed drawstring bag for portable propane stove
  • Started designing transmission mount for speedometer sending unit
  • Started planning local test trips
  • Started populating truck with provisioning goods
  • Finished fabricating new folding entry ladder (new folding ladder also doubles as a step ladder)
  • Added footman’s loops under bed for securing cargo
  • Tested stowing and setting up sewing machine and OLFA cutting mat
  • Tested invertors and decided to purchase pure sine wave invertor
  • Tested hall effect sensor proximity range
  • Fabricated hall effect sensor mount for speedometer sending unit
  • Bench assembled and tested hall effect sensor assembly for speedometer
  • Installed hall effect sensor sending unit assembly for speedometer
  • Opened up padlock hole for securing spare tire
  • Designed bathroom door
  • Made bond test sample for bathroom door assembly
  • Working toward making final orders to prepare for departure
  • Calibrated speedometer using GPS and radar speed indicator
  • Purchased bathroom door material