- Final installed cab inner passthrough frame
- Ordered fender mount hardware
- Disposed of old passenger bench seat
- Cut square spacer washers for mid section of subframe under floor
- Drilled oversized holes in spacer washers
- Painted kitchen cabinet / pantry gloss white
- Measured dimensions to make rock shield for top of rear fenders
- Started laying out new position for muffler assembly
- Started kitting muffler assembly parts
- Ordered SBU OEM ignition key blanks from Expedition Imports
- Welded muffler in new position
- Removed aft under bed box mounts and jerry can mount in preparation for subframe painting
- Fabricated exhaust and muffler mount brackets
- Fabricated and match drilled rock shields for top of rear fenders
- Welded on muffler bracket and bolted muffler mount bracket to old spare tire mount holes
- Painted muffler mount
- Removed driver side under bed storage mount in preparation for subframe painting
Cab Inner Passthrough Frame
Final Installed Cab Inner Passthrough Frame (1)
Final Installed Cab Inner Passthrough Frame (2)
Cab Inner Passthrough Frame Installed Detail
Final Installed Cab Inner Passthrough Frame (3)
Cut Square Spacer Washers
Drilled Oversized Holes in Spacer Washers
Spacer Washers
Rock Shield for Top of Rear Fenders
Match Drilled Rock Shields for Top of Rear Fenders
Rear Fender Rock Shield Part Kits
Painted Kitchen Cabinet
Exhaust and Muffler Modification Prep
Fabricated Exhaust and Muffler Mount Brackets
Muffler Mount Bracket
Welded Muffler Bracket and Bolted Mount to Old Spare Tire Mount Holes
Wabi-sabi Overland 